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KHEN Metal Solutions Pvt Ltd, founded in 2024, delivers high-quality sheet metal components using cutting-edge technologies. Focused on Make in India, it offers import substitutes that meet global standards.

The facility features AIDA transfer and progressive presses up to 350T, pneumatic and mechanical presses with advanced cushion systems, and CO₂ welding machines by Mogora Cosmic and Swissweld—ensuring precision and reliability across manufacturing operations.

State of Art Facilities

350 Aida

  350T AIDA TRANSFER PRESS  


The 350-Ton AIDA Transfer Press is a high-capacity mechanical press tailored for progressive stamping and deep drawing operations. It features a 350 mm stroke length, adjustable die height up to 700 mm, and stroke speeds ranging from 20 to 40 SPM (strokes per minute). With a generous bolster and slide size of 2500 mm x 1000 mm, it's capable of handling large dies and complex part geometries. The press includes a maximum drawing depth of 120 mm and slide adjustment of 120 mm, offering flexibility in tool setup.

This press is complemented by an Orii Un-coiler Leveller Feeder, which handles coil widths of 50–500 mm and thicknesses between 0.3–4 mm. It supports coils up to 3000 kg, with a maximum line speed of 20 meters per minute—ideal for maintaining continuous material flow. The feeder features 7 precision work rolls (4 down, 3 up) for effective levelling and a 3 kW motor to drive the feed system.


200T AIDA PROGRESSIVE PRESS


The 200T AIDA Progressive Press is a precision-engineered mechanical press designed for high-speed, automated stamping operations. With a maximum pressing capacity of 200 tons, it offers a stroke length of 300 mm and supports a die height up to 660 mm, making it ideal for a range of progressive die applications. Operating at 20 to 40 SPM (strokes per minute), it balances productivity and forming accuracy.

The press features a generous bolster and slide area of 1800 mm x 900 mm, suitable for mid-sized tooling setups. The slide adjustment of 100 mm allows for flexible die changes and height modifications. It’s complemented by a robust Orii coil handling system, which supports coil widths from 50–500 mm, material thicknesses of 0.3–4.0 mm, and coils weighing up to 3000 kg. The line operates at a maximum speed of 20 meters per minute, driven by a reliable 3.7 kW motor, and features high-precision work rolls (4 down, 3 up) for consistent material levelling.

200 Aida
35

35T PROGRESSIVE PRESS  


The 35-Ton Progressive Press from PMB is a compact, high-speed press machine tailored for precision stamping of small components. With a stroke length of 40 mm and an impressive speed range of 25–130 strokes per minute (SPM), it efficiently balances output and precision. The press supports a die height of 210 mm, has a slide adjustment of 80 mm, and features a bolster area of 700 x 450 mm with a slide size of 240 x 190 mm, ideal for light to moderate-duty progressive die operations.

Paired with a Press Room Un-coiler Leveller Feeder, the system supports coil widths of 0 to 100 mm and material thicknesses from 0.2 to 1.8 mm. Designed for smaller coils, it handles up to 500 kg in weight and achieves a maximum line speed of 50 meters per minute. It’s driven pneumatically and includes one feed roll for efficient material control.



Tandem Presses




Our Tandem Press Line combines precision, strength, and versatility — offering a fleet of pneumatic and mechanical presses engineered for high-productivity metal forming operations. Designed to handle a wide range of parts and forming requirements, this lineup enables seamless sequential forming with consistent quality and efficiency.


Key Equipment in the Lineup:

  • Pneumatic C-Type Presses (ISGEC):
    • 160T Press — 200 mm stroke, 40–45 SPM, 400 mm shut height, 1250 × 800 mm bolster
    • 110T Press — 160 mm stroke, 40–45 SPM, 350 mm shut height, 1150 × 710 mm bolster
    • Both units are equipped with air-operated cushions for enhanced forming control


  • Mechanical H-Type Presses (MILAP):
    • 200T & 150T Presses — 160 mm stroke, 30 SPM, up to 700 mm shut height
    • Equipped with spring cushion systems to maintain uniform pressure distribution
    • Maximum bolster size: 1500 × 800 mm


  • Mechanical C-Type Presses (MILAP & PMB):
    • 100T C-Type (MILAP) — 120 mm stroke, 750 × 500 mm bolster
    • 50T C-Type (MILAP) — 30 mm stroke, 750 × 500 mm bolster
    • 50T C-Type (PMB) — 50 mm stroke, 700 × 450 mm bolster
    • All fitted with spring cushions for smooth bottom-dead-center transitions


Welding Division



Our CO₂ Welding Machines are designed for precision, durability, and efficiency in industrial welding operations. Supplied by Mogora Cosmic Pvt. Ltd. and Swissweld Technologies Pvt. Ltd., each unit delivers consistent performance with a wide current range from 10 to 400 Amperes, making them ideal for both light and heavy-duty welding tasks.

These machines offer:

  • Stable arc control for superior weld quality
  • Three-phase, 400V AC input for high power applications
  • Robust 17 KVA rating to handle demanding work environments
  • Advanced thermal protection and energy-efficient operation



welded

Sample of Welded Assemblies 

Our Welding Consultant

Satish P. Sawant

SATISH P. SAWANT

Welding Consultant

Mr. Satish Sawant, a stalwart in welding with 34+ years of excellence, is a mentor and advisor whose legacy extends through both industry contributions and knowledge-sharing. A certified expert with credentials from ASNT (Level III), AWS (CWI), CSWIP-TWI, IWT, and NACE, he continues to inspire and uplift the welding community with his guidance and expertise.

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